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The Three-Question Phone Call: Understanding Yard Stock, Supplier Orders and the Next Wagon

McPhail & Sons
The Three-Question Phone Call: Understanding Yard Stock, Supplier Orders and the Next Wagon

There's a particular kind of phone call we get most mornings at McPhail & Sons. A customer is standing on site, or in a half-finished kitchen, or in the yard with a van already running, and they ask: “Have you got any?” The honest answer is usually yes, no, or yes but not here yet. That last one causes most of the trouble.

In a builders' merchant, availability is rarely a simple yes or no. It comes in three main states: stock that is physically in the yard, stock that is on order from a supplier, and stock that can be moved on the next wagon. They sound similar on the phone. They behave very differently when you're trying to get a job finished before Friday.

What “in stock” actually means

Yard stock is the simplest idea and still worth checking properly. It means the product is on the ground at the branch, not sitting in a supplier's depot three counties away. But even then, ask a second question: is it available, or is it already allocated?

A pallet of bricks can be in the yard and still promised to another customer. Bagged sand can be on the rack but down to the last few bags. Timber can be in the shed but not in the length you need. Stock systems are useful, but they are not psychic. People count things, move things and occasionally load the wrong thing. If the job depends on it, ask us to put it aside.

For a small repair, this is usually enough. For a job where the whole programme hangs on one delivery, a reservation is better than a hopeful shrug. A reserved pallet is not glamorous, but it is a lot cheaper than sending a labourer across town on a wild goose chase.

On order: a promise from someone else

When something is on order, it is not in our yard. It is with a supplier, a manufacturer or another branch, and we are waiting for it to arrive. That does not make it a bad option. It just means the date matters.

Ask what the expected date actually is, and then ask whether that date is confirmed or estimated. There's a big difference between “it's due Tuesday” and “the supplier says Tuesday, subject to stock and transport.” Both are common. Only one is safe to build a programme around.

If the item is critical, get the order reference and expected date in writing. A text or email is fine. It sounds fussy until the day the lorry doesn't turn up and everyone is trying to remember who said what. We would rather send you a dull confirmation than leave you guessing.

Also ask whether the order is coming direct to you or into our yard first. A direct delivery can save a day, but it also means you need someone on site to receive it. A delivery into the yard gives us a chance to check it before it goes out again. Neither is wrong; they are just different plans.

On the wagon: moving, but not yet yours

“On the wagon” is the phrase that causes the most crossed wires. It usually means the item is being transferred between branches, or it is due on the next delivery run. It is not in your hand yet, and it is not necessarily guaranteed until it is loaded.

This can be a very good way to get what you need without waiting for a supplier. If a sister branch has the lintels and our wagon is already heading that way, it makes sense to move them. But the next wagon is still a vehicle with limited space, a route and a cut-off time. Ask when the wagon is due, whether there is room on it, and what happens if it fills up.

If the item is for a job that starts early, do not assume the wagon will be there at 7am because the yard opens at 7am. Confirm the day before. If it is a part-load arriving in stages, plan where the first drop can sit without blocking the site or getting nicked. A tidy stack in the right place is worth ten phone calls later.

Lead times, part-loads and substitutions

Lead times are usually ranges, not promises. A supplier might say three to five working days, and that can mean anything from a quick turnaround to a Friday afternoon chase. Weather, haulage and production runs all have a say. If the job is tight, order earlier than you think you need to. If it is very tight, tell us what the deadline is and we can tell you whether the standard route is realistic.

Part-loads are similar. A big order may arrive in more than one drop, which is fine if you know about it and awkward if you don't. Ask which items are coming first and whether the rest are definitely on order. There is no point clearing space for a pallet that is still sitting at the supplier.

Substitutions need care. If a product is short, we may be able to offer an alternative, but it should be your decision, not a surprise on the back of the lorry. A different brick shade, a different block strength or a different timber grade can change the look, the price or the performance of the job. Ask what the substitute is, check it suits the spec, and confirm it in writing if it matters.

What to reserve, what to confirm, and when waiting a day is cheaper

Reserve the things that are hard to replace: matching bricks, specific lintels, exact timber lengths, anything with a lead time attached. Confirm the things that affect the programme: delivery dates, part-load arrangements and any substitution. A quick email is not bureaucracy; it is a paper trail.

Sometimes waiting a day is cheaper than changing the spec. If the right brick is coming tomorrow and the alternative is a shade that will never quite match, waiting is often the sensible commercial choice. The same goes for a particular lintel or a specific sheet material. A day's delay is annoying. Rework is expensive.

At McPhail & Sons we have been loading vans and wagons since 1952, and the basic rule has not changed. We would rather tell you the truth about Tuesday than promise you Monday and leave you standing on site with a empty kettle and no bricks. Ring us, ask which of the three states applies, and we will give you the plain answer. Then we will write it down.

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